MAINTENANCE GUIDE · 7 MIN READ

How to Prioritise Maintenance Jobs

Priority should describe the required response to risk, not who shouts loudest. A small number of clear levels works better than a complicated scoring system nobody trusts.
01

Criticality is not priority

Asset criticality describes the consequence of losing the asset. Job priority describes the urgency of this specific condition. A cosmetic defect on a critical machine may still be low priority; an electrical safety defect on a minor asset may be critical.

02

Use a short decision sequence

Ask whether there is immediate safety or environmental exposure, whether production or service is stopped, whether the condition will rapidly worsen and whether a temporary control is effective. Record the reasoning for unusual decisions.

  • Immediate safety risk?
  • Operation stopped?
  • Quality or compliance at risk?
  • Damage escalating?
  • Temporary control available?
03

Define each colour and response

Use red for critical work requiring immediate control, orange for high work requiring prompt planning, green for normal planned work and a neutral treatment for low or deferred improvements. Avoid decorative colours that conflict with status meaning.

04

Reassess waiting work

A job waiting for parts is not actively in progress. Keep the status honest, retain the original priority and reassess if the condition or temporary control changes.

PriorityTypical conditionExpected response
CriticalImmediate safety risk or stopped critical processControl now
HighSerious degradation or near-term production riskPlan promptly
MediumManageable defect with stable controlsSchedule normally
LowImprovement or cosmetic issueBundle or defer

PUT THE PROCESS INTO PRACTICE

See work-order priority and status control

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COMMON QUESTIONS

Clear answers.

Should overdue work turn red?+

Overdue is a timing state, not automatically a critical priority. Use a clear overdue indicator while retaining the job's risk priority.

Can operators set priority?+

They can suggest urgency, but the maintenance process should apply consistent definitions and allow authorised review.

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